Lean thinking is never finished. The moment you stop improving a process, you start accepting its limitations. The same is true for the software built to support it.
Every update to Optegrity is a direct response to what we see on real manufacturing floors — gaps in visibility, friction in workflows, and opportunities to give your team better tools for the work they are already doing. For lean manufacturers, staying current with your software is not optional — it is part of the discipline. An outdated tool creates workarounds. Workarounds create variation. Variation creates waste.
Lean Software Doesn’t Stand Still. Neither Should Yours.
Your feedback drives our roadmap. This round of updates brings five meaningful improvements across Routine, Resolve, and Gigbot — each one designed to give your team more visibility, more control, and fewer gaps in the process.
Here is what is live now.
MMD Form and ATP Tracking in MES (Routine)
Track Critical to Quality (CTQ) characteristics and tooling information at every step of the build process — directly within the MES workflow. No more chasing paperwork after the fact. The data lives where the work happens.
Weekly Issues Report with Automated Emails (Resolve)
Set it and forget it. Configure your report parameters once and let Resolve deliver a weekly issues summary automatically to your inbox. Stay on top of open items without manually pulling data.
Material LOT / Serial Number Traceability in MES (Routine)
Full material traceability is now built into your MES workflow. Track LOT and serial numbers at every stage — giving your team the audit trail they need without the manual effort.
Defect Per Unit / PPM Calculation Basis (Gigbot)
Your operation, your rules. Choose the basis for Defect Per Unit, Job, and PPM calculations — inspected orders or closed orders. Measure quality the way your operation actually works.
First Article / Part Inspection Built into MES Workflow (Routine)
Quality gates are now enforced automatically. Routers can be configured so the system prevents building additional quantities until the first article has been validated by an authorized individual. No workarounds. No exceptions.
All Updates Are Live in Your Account
Log in to explore the new features — or reach out to your implementation contact if you have questions about configuration.
These improvements came directly from conversations with your teams. Thank you for the partnership and the feedback that makes this possible. We build what the floor needs — and you tell us what that is.
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