Quality Problems Surface Too Late
By the time a defect gets logged, it’s already shipped. By the time calibration lapses the audit has started.
Optegrity gives you quality control that happens at the source, not after the customer calls.
Most manufacturers don't have a quality problem.They have a visibility problem.
Defects get written on paper or in emails, if they get written at all.
Calibration records live in a spreadsheet someone updates quarterly.
Corrective actions stay open for months with no verified fix.
And when a customer or registrar asks about a nonconformance from six weeks ago, the answer is somewhere in a filing cabinet.
That is not a quality system. That is a documentation trail, built after the fact, for the auditor, not the floor.
Real quality control happens at the point of work. In real time. Tied to the job, the operator, and the shift.
Catch it at the source
Gigbot™ — Quality Control & Defect Tracking
Defects get captured the moment they occur — on the floor, tied to the job and the operator. Not reconstructed at end of shift. Not logged because an auditor asked.
Real-time defect capture. COPQ reporting. MRB management. Trend data that surfaces before a problem reaches finished goods — or your customer.
OEMs: Keep supplier quality escapes from reaching your line.
Suppliers: Give your OEM customers the traceability they require.
Solve It For Good
Resolve™ — Issue Management & Corrective Action
Corrective actions that never get verified aren’t fixes. They’re placeholders.
Resolve walks your team through structured problem-solving — contain it, find root cause, implement the fix, verify the result. AI-guided analysis builds problem-solving capability into the workflow. Nothing closes until it’s confirmed.
One system. Every issue. Documented, traceable, and actually resolved.
Stay Audit-Ready Every Day
Gaugebot™ — Calibration & Asset Management
Calibration lapses don’t announce themselves. They surface during audits.
Gaugebot tracks every gauge, tool, and asset — due dates, certifications, and maintenance history — and surfaces what needs attention before it becomes a finding. NIST-compliant records. Real-time OEE. Proactive maintenance instead of reactive scramble.
When the auditor arrives, everything is already there.
Manage the audits that sustain your standards.
5S, quality, Gemba, and other audit routines
Keep audit activity visible alongside the improvement work it supports.
One place to review the audit program.
Organize your audit routines with configurable audit types. Booster’s audit register brings the area, audit type, site, auditor, creation date, and due date into one view.
Use it to support the audit routines your team needs, including 5S, quality reviews, and Gemba walks. The trial example below shows 6S and Gemba records.
Keep status and follow-through visible.
Review area scores and see which audits are waiting on action, waiting on approval, or approved. That shared view helps teams identify the records that need attention during their regular review.
Audits reinforce a culture of continuous improvement when teams use the findings to discuss gaps, follow through, and return to the standard.
A closer look at Resolve
Original Optegrity video: Resolve. Follow the issue-management system in context.
Quality that connects
Gigbot, Resolve, and Gaugebot are not three separate tools. They are one quality system — connected to your standard work, your training records, and your leadership dashboard.
Capture the defect. Close the corrective action. Verify the fix. Keep the equipment calibrated.
Every step. Every shift. One source of truth.