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Optegrity solutions

Lean software for manufacturing teams

Our suite of Lean tools are designed to meet the needs of your business. Your continuous improvement and quality goals need to be supported, and our intuitive, powerful, and user-based Lean tools provide the support your organization needs to let excellence flow.

Gigbot / Defect trackingDemo data
Gigbot defect board with in-process, corrected and approved columns and correction/verification attribution.
Track defects through In Process, Corrected and Approved stages. Demo data.
A closer look at Gigbot, one of five connected tools.

Our solutions are all cloud-based with the capability of connecting to other platforms such as ERPs, CRMs, etc.

Cloud-based
Connectivity to other platforms
Fun to use
Customizable
Explore the suite

Five tools. A shared focus
on continuous improvement.

Find the right place to start, from standard work to a stronger improvement culture.

01 / Routine

Keep the standard
in step with the work.

Operations Management, Standard Work and Document Control System

Routine / Document controlDemo data
Routine document-control view showing an approved document and two revision-history entries.
Routine document revision history and approval status. Demo data.

Manage the standard

  • Nimble updating of standard work documents minimizes delays in implementing improvements.
  • Allows incorporation and control of existing legacy document formats.
  • Include images and videos in standard work documents.

Connect people and process

  • Ties Operations to Training Matrix with no additional steps
  • Maintain Operations Training and Job Hazard Analysis all together

Improve the flow

  • Easy wizard to create loading chart for different takt times and identify the bottlenecks
  • Real time connection to Gigbot (Defect Management app) to generate quality checklist and document defects)
Gigbot / Quality reportingDemo data
Gigbot dashboard showing open, new and closed defect trends and internal/vendor defect status.
Defect trends and correction-status reporting in Gigbot. Demo data.

From identification to prevention.Defect tracking, traceability, and the information behind quality decisions.

02 / Gigbot

Make quality
part of the process.

Defect Tracking and Traceability Management System

See the full quality picture

  • A holistic solution to track and measure internal and external (supplier) defects
  • Build-in traceability management module to track critical to quality features
  • Measure and report the cost of poor quality
  • Intuitive dashboard gives decision-makers the information they need when they need it.

Connect quality to action

  • Gigbot becomes part of the process, helping defect identification, correction, and prevention activities flow.
  • Integrates with Resolve Issue Management System (Resolve) to identify significant or repetitive issues and drive corrective action.
  • Integrates with Routine to extract the digital inspection checklists tied to work orders to minimize the administration workload.
  • Easy to connect to the client's ERP system to read the required information
03 / Resolve

Go beyond the issue.
Get to the root cause.

Issues Management and Engineering Change Management System

Drive resolution

  • Improves profitability by driving resolution of significant or repetitive issues
  • Provides a smart workflow centered around root cause analysis
  • Ideal to manage Engineering Change Management Process

Build participation

  • Individual user, department, and companywide dashboards give decision makers the data they need when when and where they need it.
  • Gamification features encourage participation and create a problem-solving culture.
  • Built-in recommendation system enabled by A.I. (under development).

Resolve / Issue reporting

Keep the status of improvement in view.

Resolve / Trends & statusDemo data
Resolve reporting panels showing issue trends, open/closed status and leading issue types.
Issue trends, current status and issue types in Resolve. Demo data.
04 / Gaugebot

Confidence in every
instrument and asset.

Calibration and Asset Management System

Gaugebot / Calibration visibilityDemo data
Gaugebot dashboard showing tools out for calibration, last and next calibration dates and tool categories.
Instrument calibration dates and tool-type visibility in Gaugebot. Demo data.

Manage calibration

  • Easy to use calibration management tool with built-in communication capabilities to assure calibration and PM compliance
  • Manages internal and external calibration process with compliance with ISO and AS requirements

Streamline maintenance

  • Robust maintenance tool to facilitate, analyze and manage preventive and corrective maintenance tasks
  • Reduces the calibration and maintenance administrative work with a streamlined workflow

Inform asset decisions

  • Strong data analysis tool to measure OEE and equipment maintenance costs.
  • Recommendation system for equipment overhaul or Replacement
05 / Booster

Turn participation
into progress.

OpEx Activity Management- Lean Certification Tracker

Booster / Kaizen summaryDemo data
Booster Minor Kaizen summary for relocating a chop saw, showing an approved improvement and example hours-saving calculation.
A completed Kaizen summary connects the observed issue, root cause, solution and time savings. Demo data.

An example from the trial environment. Savings shown are demo inputs, not verified customer results.

Plan, execute, measure

  • Improves profitability by helping plan, execute, and measure effects of operational excellence activities
  • Plan and execute OpEx activities including training, benchmarking, and kaizen events.
  • Measure the impact of your team’s OpEx efforts on your company’s bottom line.

Build an improvement culture

  • Drive cultural transformation and engagement
  • Unique approach combines culture transformation and its measurable results
  • Optegrity “Booster” elevates your team to drive OpEx activities with associated financial improvement.

Develop and recognize your team

  • Set a standard of excellence by implementing your own OpEx certification program.
  • Gamification features encourage participation and friendly competition.
  • Fully Customizable to add new certification modules

Manage audits and reinforce standards

  • Organize 5S, quality, Gemba, and other audit routines with configurable audit types.
  • Review area, site, auditor, due date, area score, and audit status in Booster’s audit register.
  • Keep audits waiting on action or approval visible alongside approved records.
How the tools connect

A clearer path from
standard work to corrective action.

Routine, Gigbot, and Resolve connect the work, its quality checks, and the issues that need attention.

Routine

Standard work and digital inspection checklists tied to work orders.

Gigbot

Defect identification, correction, and prevention, connected to Routine.

Resolve

Corrective action for significant or repetitive issues identified through Gigbot.

Let excellence flow

See what fits your business.

Explore the tools with your team’s continuous improvement and quality goals in mind.